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Complete Thermoforming Design and Manufacture

Our Services
Thick Gauge Sheet
Thin Gauge Sheet
CAD & Rapid Prototyping
thick gauge vacuum forming, CAD design, tooling manufacture, semi automatic sheet machines,
vacuum forming, vac forming, clam packs, shelf ready trays, straight up trays, medical device trays, club pack blisters, display formings, transit packaging inserts, building components, box inserts, CAD design, tooling manufacture
CAD work, CAD design rapid prototyping, production tooling, vac forming tooling, vacuum forming tooling, 2D CAD design, 3D CAD design, prototype samples, resin sample tool
Recycling & Materials
Stockholding & Distribution
CNC Profile Cutting & Assembly
5 axis CNC machine, CNC machine
Rpet, recycled plastic, closed loop, post consumer waste, recycled material
stock holding, distribution,
About Us

Focal Plastics Ltd was established in 1980, specialising in the design and manufacture of thermoformed plastic. The business occupies a purpose built 35,000 sq/ft factory at South Woodham Ferrers, Essex, with the Tool Shop &Technical Support Centre based in Bridgwater occupying a further 9,000 sq/ft. 
We have vast experience in our products, having manufactured over 400 million mouldings over the last 12 years.

The business specialises in the design and manufacture of bespoke vacuum formings (thermoformings) in thick and thin gauge materials such as clam-packs, blisters, carton inserts, displays, transit trays and many industrial components. Focal Plastics offers a complete 'End to End' in-house service for our customers, from project conception to delivery.

Focal Plastics holds the Quality System ISO 9001:2015 certification and is familiar with the requirements of QS900, Kaisen and Kanban. 

Focal Plastics head office
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